3-in-1 Water Filling Machine

SVW32-32-10

12000-14000BPH

Features :

• This machine works harmoniously with air-conveyor belt, It holds the bottles by the neck, thus, reducing the possibility of bottles falling over during conveying process.
• This machine is used to fill carbonated drink into PET bottle and with screw caps capping function.
• This machine integrated three functions:
  1.Rinse the empty pet bottle
  2. filling the rinsed bottles.
  3. capping the filled bottles.

 

Rinser Station:

• All 304 stainless steel rinser heads, water spray style inject design.
• 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during wash more save water consumption & more cleaning.
• 304 stainless steel washing pumps.

Filler Station:

• High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily.
• All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean.
• No bottle no filling.

Capper station:

• Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
• All 304stainless steel construction.
• No bottle no capping.

 

Technical database:

 

Summary: 

1. Usage: washing, filling, and capping 3 in 1 mono-block is used for filling mineral water or pure water into a PET bottle. Full automatically; it can finish washing (bottle), filling, and capping three jobs in one machine.
2. Max production capacity: 14000b/h for 500ml;
3. Material： Connection parts with liquid use SUS 304Stainless steel （l Food grade）, Made in China, Drive structure、gear wheel A4 carbon-steel quenching.

Character：

1. The whole machine applies bottle handling technical and the filling valves go up-down when filling, which makes sure the bottle filling goes stable, reliable during high speed. The bottle handling technical also makes the different bottle change easily without changing many accessories.
2. This machine uses new generation stainless steel spring washing clips and the clips do not contact the upside of the bottle screw avoiding the second pollution. It can both clear the inside and the outside of the bottle.
3. The advanced gravity filling principle was applied. The filling is quick and stable. Not contacting with the liquid avoids second pollution and oxidation.
4. This machine applies magnetic force screw-type sealing, realizing auto grasping cap, sealing. The sealing cap force can be adjusted.
5. Use a single electrical planet， to sure the electrical apparatus element, operate well
6. Automatic feed cap and by air conveying
7. The capping machine adopts a full copper structure, which is ahead of the rest of the filling machine production plant. The structure is not easy to wear and the equipment has a longer service life.

Machine Configuration:

 

Air Conveyors

PET bottle air conveying line is the use of wind power fans to in-feed the empty PET bottles into the filling machine. Its high efficiency and high speed can meet the high-speed filling line. The bottle body damage is very small.

Parameter:

• Model: SVAC-I
• Material: Stainless steel SUS304
• Length: 2m
• Manner of bottle inputting: Bottle handling with air delivery.
• Power of Fan: 0.75KW/set
• Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam.
• Conveying belt is designed by module, a component can be interchanged easily, the structure is compact, noise is little, easy assembling and maintaining, have the flexibility to combine the bottle type according to the different capacity.
• The design of electrical control is advanced and rational, we can design the control method, select the electrical control component according to the client’s layout, to improve the conveying stability.

 

Cap Feeder:

Parameters:

• Material: SS304
• Motor Power : 0.75KW
• Weight : 240kg
• Dimension: 2700×700×3000mm

 

Flat Conveyor

Main features:

• The products filled by the filling machine at this time will be stored by the buffering platform. After the tags have been changed, the labeling machine will produce the bottle stored on the buffering platform at a high speed and then it will be recovered to the normal speed.
• When the labeling machine changes the tags, there is no need for the before the section of the filling machine to stop running and wait.
• The structure of the conveyor is designed by modular.
• The alternativeness of the parts is flexible, the structure is intense, little noise and it is convenient to fix and maintain it.
• It can be grouped according to the different capacities and bottle shape flexibly.
• The design of electrical control is advanced and reasonable, according to the customer’s plan to design control methods, select the electrical control components to further enhance the smooth conveying.

 

Inspection Light

Parameters:

• Model: DJ-20
• Material: SUS304
• With two light pipes which will be installed on the conveyor
• Power consumption: 1*40w
• Dimension: 800*130*300mm
• Usage: To check the filled bottles